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Custom Insert Molding Services

Insert Molding, a strong suit in our engineering technologies, combines plastics and metals into a single assembly. The process of insert molding reduces assembly and labor costs while increasing design flexibility and part performance.

Vertical injection machines with rotary tables allow us to overmold and encapsulate inserts for electrical circuitry, fastening, and connecting. Common insert molded products include sensors, switches, connectors, and actuators.

Our insert molding presses range from 55 to 300 tons, and are supported by on-press digital video imaging systems, which check every insert for proper placement. If any part is not properly positioned, the system prevents the press from proceeding. This ensures the inserts are properly placed and protects the mold from damage.

Fabrik’s insert molding capabilities include manual and fully automated operations, with additional secondary forming, blanking, and 100% hipot and continuity testing.

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Projects

Custom Insert Molding Specifications

Insert Molded Products

Sensors
Switches
Connectors

Actuators
Electro-Mechanical
Encapsulated Electrical Components

Equipment

Vertical Clamp Injection
Rotary Table Presses from 55 – 300 Tons

Secondary Process & Testing

Blanking
Assembly
Vision Inspection and Gaging

In-Line Electrical

  • 100% Hipot
  • Continuity
Design

2D & 3D Part and Tool Design

Engineering

Design for Manufacturability
Resin Selection Assistance
Moldflow Analysis

Program Management & APQP
AIAG PPAP & First Article Inspection

Certifications

ISO/TS 16949
ISO 9001

FDA & UL Registered
IMDS-ROHOS