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Scientific Plastic Injection Molding

Scientific Plastic Injection MoldingFabrik Molded Plastics has been providing precision injection molding solutions to the automotive, health care, electronics, consumer-industrial, and appliance markets since 1980. When it comes to injection molding, we at Fabrik leverage our years of experience and state of the art equipment to produce extremely detailed and precise components for multiple industries. Fabrik processes a large range of engineering grade thermoplastic resins, including specialty grades for high temperature and metal replacement applications. Fabrik utilizes the latest state-of-art equipment, innovative molding techniques, and predictive manufacturing analysis, to continually meet and exceed the high standards of today’s demanding marketplace.

Our process team is trained in proven scientific molding principles and follows a documented multi-step process development protocol. These scientific molding practices are a roadmap to achieve optimal control of the molding process, with faster cycle times and higher yields. The addition of RJG in mold pressure sensors and the Edart monitoring system allows our team to monitor the process and automatically contain product that is out of specification.

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Precision Plastic Injection Molding Capabilities

Product Capabilities

Small Parts
Large Components

Processes (Products)

Precision Injection Molding
Insert Molding
Premold / Overmolding
Decorative Interior

In-Mold Appliques
Automotive Lighting
Medical

Equipment

Horizontal Injection 60-600 tons ( Electric and Hydraulic)
Vertical Clamp Injection with Rotary Tables 55-300 tons

Equipment Capabilities

Assembly
Custom Automation

Part Removal
Turnkey Manufacturing Cells

Cleanroom

Class 100,000
ISO Class 8

Material

Polycarbonate
Acrylic
Nylon
Polycarbonate
Polypropylene
Polystyrene
PET
PEI

PBT
PEI, LCP,PPS
POM
PE
HDPE
TPE
PPE+PS

Colors

Clear
Amber
Red

Black
White
Many others

Clamping Force

Min
40 tons
85 ton

Max
600 tons Horizontal
300 tons Vertical

Shot Size

Min
1.2 oz

Max
50 oz

Number of Cavities

Min
1 cavities

Max
96 cavities

Tolerance

Precision

Insert Molded Products

Sensors
Switches
Connectors

Actuators
Electro-Mechanical

Painting Systems (not in house)

UV
Water Based

Finishes

Soft Touch
Metallic

ChromePrinted Patterns

Decorating & Assembly

Multi-Color Pad Printing
Foil Application
Hot Stamping
Sonic Welding
Adhesive Application

Heat Staking
Assembly
Kitting
Distribution

Appliques

Graphic Films
Back Lighting

Non-Registered Films
Textures

Testing

Vision inspection and gaging
In-Line Electrical

  • 100% Hipot
  • Continuity

Photometric Optical testing

Supply Chain Management

IQMS ERP System

Additional Services

Engineering
Design for Manufacturability
Resin Selection Assistance
Moldflow Analysis
Mold Making

Tooling
Product Development
Reverse Engineering
Forming
Blanking

Production Volume

Prototype to High Volume Production

Additional Information

Industry Focus

Automotive
Health Care
Electronics
Consumer

Industrial
Appliance
Medical

Intended Applications

Under Hood
Automotive Lighting
Medical Components
Appliance Controls
Handheld Electronics

Instrument Clusters
Bezels
Decorative Trim
Closures / Packaging

Industry Standards

ISO/TS 16949:2002
ISO 9001:2000
SPC
SQC

APQP
PPAP
FMEA

Efficiency

Lights Out Manufacturing
Lean Manufacturing

File Formats

AutoCAD
ProE
SolidWorks
Unigraphics

Catia
STEP
IGES
Parasolid